Automation

Alumaster

Software devised for aluminium surface treatment plants

ALUMASTER is more than a supervision system, it is specific software completely developed by MONTI ENGINEERING for the automation of anodizing, pretreatment, painting and purification plants.

It’s software that monitors, manages, controls and drives the production plants and that is integrated in your company ERP management software.

ALUMASTER’S AUTOMATION ADVANTAGES:

  • Largest repeatability of processing phases
  • To get and keep high production and quality standards
  • Maximization of plant productivity by means of setting-up and by customized managing of all the process parameters
  • Reduction of pollution drag-out due to the automatic control of rinsing and of pieces handling inside baths
  • Reduction of work costs for plant managing
  • Optimization of chemicals dosing on baths regeneration
  • Scheduling of preventive maintenance
  • Constant data log to allow complete traceability of production parameters and alarms
  • Chance to get remote assistance “just in time” with maximum reduction of costs due to the lines shutdown in case of failures

ALUMASTER OPTIMIZES THE PRODUCTION PROCESSES BY MEANS OF SPECIFIC ALGORITHMS.

Our software:

  • Determines what to do in order to optimize the process, reducing the idle times by means of a continuous check of data collected from the plant
  • Provides maximum operating flexibility
  • Chooses when to send a new bar to the treatment in order to get maximum production
  • Manages an unlimited number of customized recipes
  • Continually checks the status of each bar, giving precious info to the plant operators

Through our OXI-PRO and ELE-PRO instruments, ALUMASTER furthermore directly controls rectifiers and transformers, guaranteeing :

  • Chance to manage the anodizing process keeping constant voltage, current or current density
  • Calculation of total surface on treatment stage
  • Managing of chemicals dosing
  • Log and print of all process parameters
  • Management of customized recipes for electrocolouring process, guaranteeing repeatability of the colour shade you can get.

ALUMASTER